Digital Technologies

Our e-maintenance platform, Knowledge and Advanced Services for E-Maintenance (KASEM®), provides an end-to-end Predictive Maintenance solution.  It is based on our core business technology, Computer-Aided Safety and Industrial Productivity (CASIP®), which was the winner of “Création d’Entreprise de Technologie Innovantes”, the French national contest, for the years 1999 and 2000.

KASEM® helps in making cost-effective maintenance actions and, facilitates for a sustainable return to nominal operations by providing a clear vision of the installation, estimating the remaining useful life of the equipment, anticipating failures and conducting root cause analysis.

White-box models

A library of algorithms used to model the behaviour of the equipment and, the impact of various indicators in defining the behaviour is disclosed to the end-user.

Diverse

With over 20 years of operational expertise, we can handle over 250,000 different industrial equipment operating in varied environments and across different industries.

Cost-effective

Our pricing model is flexible and, the payback is usually around 3-6 months. Mostly, our solution can be implemented without the need to install new sensors.

Secure

Our solution is highly secure and, fully compliant with Cybersecurity measures. The data is encrypted end-to-end. We also ensure to abide by the security policies of the client.

Scalable

The solution can be scaled by adding new assets of various criticality levels and enhanced by adding new functionalities to the existing assets. 

Centralised

The solution gives a centralised view of the equipment by providing access to all the information (such as functioning, dysfunctioning, data and health) associated with it.

Coherence

The solution has provision to capture the knowledge of the experts in the industry to refine the models and take better maintenance actions.

Ease of integration

Whether it’s obtaining the data or interfacing with the existing maintenance management systems, the solution can be easily integrated into your existing operating pipeline.

Customisable

The solution can be custom-tailored to meet the specific needs of the client’s installation and can be tuned to adapt to a specific environment.

Real-time Monitoring

Data from the equipment is captured in continuously to determine the current working state of the equipment.

Responsive Design

Our solution is web-based and adheres to responsive design apparoach – it adapts to the resolution of the device used.

Mobile Application

A mobile application and augmented reality QR codes are availble for quick access to the health of the asset anytime and anywhere.

Our solution is primarily web-based with a responsive design layout. To quickly access the health of the asset anytime and anywhere, augmented reality QR codes are also available. Our mobile application can be used to scan the QR codes and, to check the real-time condition of the asset.

We support the collection of data from a wide range of wired and wireless sensors.

  • Temperature
  • Pressure
  • Current
  • Speed
  • Flow
  • Level
  • Chemical
  • Sonar
  • Weight
  • pH Meter
  • Chromatograph
  • Proximity
  • Potentiometer
  • Vibration
  • Encoder
  • Others.

Our Engineering services include a thorough analysis of all the targeted assets in a client’s installation, to enable a concrete and accurate understanding of the assets and to provide precise health assessment of the complete plant/installation. We provide functional analysis and dysfunctional analysis (FMECA & HAZOP) and maintainability studies of the assets.

We provide a wide range of secure and reliable data connectors to seamlessly link your database with our platform.

  • OPC UA Server-based Software

    SCADA, PLC, DCS, HMI, OSIsoft PI system

  • SQL Database

    Oracle, MySQL, PostgreSQL, Windev, Access

  • NoSQL Database

    HBase, Cassandra, MongoDB

  • Exported Files

    XML, CSV, JSON, EXCEL, TAB, TXT

  • Historian

    RTDB, Proficy Historian, Aspen IP-21, Wonderware

  • Maintenance Management Systems

    CMMS

  • Custom Connectors

    Customised depending on your installation

  • Cloud Storage

Our advanced data analytic models implement the most efficient and accurate predictive maintenance solution that provides failure diagnostics and hybrid prognostics for the equipment with industry-proven reliability and accuracy.

Reports detailing the fault occurrences, context linked to the corresponding equipment with the complete analysis are generated. We can even automate the generation of custom reports as required by the user.

how can we help you?

Contact us to know how Predictive Maintenance can transform your organisation.

Imerys is fully satisfied by the performance of PREDICT and work regarding the implementation of the Kasem software within the Monicalc project, at the Imerys Minerals Site in the UK.

Imerys Minerals Limited

Looking for a cost-effective Predictive Maintenance solution?